What is Powder Coating And Why does it need shot blasting?...

For a full and clear explanation follow this link. http://en.wikipedia.org/wiki/Powder_coating

Powder coating is one of the most advanced coating processes available and offers a long land durable finish.

Powder coating is a method of applying a decorative and protective finish to a wide range of materials and products.

The dry powder coating process involves electro statically charged that are sprayed onto a electrically grounded surface. The substrate is then heated and cured while the powder is baked on. The result is a uniform, durable,high-quality finish with exterior durability, Polyester powders are particularly resistant to ultra violet radiation.

There is a good Colour selection with dead mat to high gloss finishes available. A range Textured finishes and special effects  are also available.

The Powder coating process is environmentally safe with virtually no VOC's (Volatile Organic Compound)_released during the application and curing of the powder. 

Why does it need shot blasting?

In short, it removes all contaminants such as rust, old paint etc and gives a good canvas and key to start the powder or painting process,and at the same time, it normally reveals any problems such as corrosion weakness or broken weld joints. Good preparation is paramount to a good long lasting finish.

When products do not need blast cleaning  our new three stage cleaning & phosphate machine will be employed this further ensures a clean and etched surface for any powder or paint to adhere too.

Phosphating Follow the link below for further information.

http://en.wikipedia.org/wiki/Phosphating

How can we offer our unique 5 and our extended 10 year warranty , 

Simple by using the correct methods and high quality materials and experienced staff along with quality plant & equipment. Please do not be fooled by some who offer a cheap job, we have seen the results and they are not pretty. It will cost you more in the long run. Do It once do it right.

We also offer Aqua and bead blast cleaning for the more gentle approach to valuable products.

How is Powder Coating Done?...

Powder coating is a type of dry coating, which is applied as a free-flowing, dry powder. The main difference between a conventional liquid paint and a powder coating is that, the powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form. The coating is typically applied electrostatically and is then cured under heat to allow it to flow and form a "skin."

The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint.

Powder coating is mainly used for coating of metals, such as "white goods", aluminium extrusions, and automobile and motorcycle parts.

Newer technologies allow other materials, such as MDF (medium-density fibreboard), to be powder coated using different methods

Powder Coating Cleaning and Rinsing...

Steel parts are cleaned in a hot alkaline cleaner.
Paint stripper may be used in some cases to remove heavy oil, grease and old paint.

To Powder Coat or not Powder Coat

Almost any metal part that can be painted, can be powder coated, with a few caveats. In order to use powder, parts must be able to withstand the curing temperatures of powder.

This usually means 350°-450°F for 15-30 minutes. Parts must also be able to withstand the additional coating thickness of powder.

Powder does go on heavier than typical paint.

For further advice or any questions you may have about powder coating your particular project.

We hold a range of standard colours in stock and we are happy to produce custom colours to order.

Samples and prototypes can also be produced at cost...
Please feel free to discuss with us any specific requirements you may have.

Quality shotblasting and Powder Coating... from cable trays, alloy wheels, to household cast iron fire surrounds...

Shotblasting and Powder Coating are an ideal way to bring back that 'New Look' factory finish.

Powder Coating - Good Advice...

"Make two lists of parts, with photographs, all work is booked in on our computer system, and you will be given a copy of the work sheet and a works order number.

All prep work is carried out by us from blanking of threads and protection of parts that need to be free of paints. We do ask though to remove bearings & bushes where possible.

The majority of grease & oils should be cleaned off before we receive the work.
In the case of oil in frames all inlet & outlets should be protected to stop any ingress of grits during the blasting process, this also includes oil tanks.

All oil should be flushed out and left clean before reaching us.

Use this worksheet to check that you have everything back. - This is very important when small parts are involved.
When you come along to pick your parts up, it may help to bring with you a few boxes and protective blankets or towels. Although our finished work is normally wrapped but it never hurts to always have that bit of protection when you most need it!

Before taking your parts away, you will be welcome to check all parts before leaving, and if for any reason you are not happy with the work we will without question re-work the part or parts.

In doubt about the finish and colour, we have a range of colour samples & cards at our showroom, we would be happy to run off a colour sample for you (subject to stock).

The movie clip opposite shows an example of poor powder coating...